High-Temperature Single-Point Thickness Measurement System
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隐藏域元素占位
High-Temperature Single-Point Thickness Measurement System
The high-temperature thickness measurement system utilizes waveguide technology to separate the ultrasonic probe from the high-temperature pipeline, ensuring that the probe operates in an optimal temperature environment. The system acquires high-frequency A-scan waveforms of ultrasonic signals and employs a series of advanced technologies—including digital filtering, correlation algorithms, and waveform recognition—to precisely locate the position of the wall-thickness reflection signal. By calculating the time difference between the arrival of sound waves reflected from the inner and outer walls of the pipeline, the system determines the wall thickness accurately. This is a safe, reliable, and non-invasive technique for monitoring corrosion.
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High Temperature Single Point Thickness Measurement System
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System classification Wired High-Temperature Ultrasonic Wall Thickness Monitoring System Wireless High-Temperature Ultrasonic Wall Thickness Monitoring System Split-type high-temperature ultrasonic wall thickness monitoring system Inspection-type ultrasonic wall thickness monitoring system Main components Wired Ultrasonic Wall Thickness Monitor Wireless Ultrasonic Wall Thickness Monitor Split-type online wall thickness monitor Ultrasound pre-set sensor Handheld Ultrasonic Thickness Data Collector Applicable characteristics Wired power supply and wired communication offer high stability and eliminate the cost of replacing batteries later on. They can also be integrated into existing online corrosion monitoring systems. Battery-powered and featuring wireless communication, it is suitable for short-range ad-hoc networks as well as medium- and long-range IoT applications. Installation is flexible and convenient. Suitable for parts that are difficult to maintain, such as high-altitude and high-temperature environments, and ideal for monitoring locations with strong vibrations. Suitable for batch deployment, cost-effective, with lightweight sensors that offer stable operation and a long service life. Regular patrols are conducted to collect thickness data, which is then managed and analyzed in the background.
System ArchitectureSystem classification Wireless Wall Thickness Monitoring System Wired Wall Thickness Monitoring System High-temperature monitor √ √ Gateway √ × Router √ × Power and Communication Converter × √ System software √ √ Server √ √ 
Wireless Ad Hoc Network System Architecture Diagram
Wired Communication System Block Diagram
Diagram of the Self-Organizing 4G/5G Remote Transmission System
Diagram of Public Network or Enterprise Private Network 4G/5G System
Technical Parameters
Wired Ultrasonic Wall Thickness Monitor Model ZK3810 Series Data transmission method Wired RS485 Instrument bus length ≤1200m Applicable range of pipe wall temperature -40℃~600℃ Thickness measurement range 3~50mm Measurement accuracy 0.01mm Data collection interval ≥30 minutes (adjustable) Supply voltage DC24V Working environment temperature -40℃~+60℃ Instrument fixing method Pipe welding studs or anti-loosening elastic clips Explosion-proof rating ExiaIICT4Gb Enclosure protection rating IP66 Wireless Ultrasonic Wall Thickness Monitor Model ZK3810 (WIA-PA) ZK3810 (LoRa) ZK3810 (4G/5G/NB) Data transmission method Wireless 2.4 GHz WIA-PA Wireless LoRa Wireless 4G/5G Communication distance ≤400m ≤1000m - Applicable pipe temperature -40℃ to 600℃ Wall thickness measurement range 3-50mm Measurement accuracy 0.01mm Measurement interval ≥10 minutes (adjustable) Battery capacity DC7.2V19AH Battery lifespan At least 2 years (lithium primary batteries) Instrument operating ambient temperature -40℃ to 75℃ Mounting method Pipe welding studs or anti-loosening elastic clips Explosion-proof rating ExiaIICT4Ga Enclosure protection rating IP68 Split-type online wall thickness monitor Model ZK3850 Series Communication distance Wireless Online Wall Thickness Measuring Device Applicable pipe temperature -40℃ to 600℃ Measurement range Pipe diameter ≥ DN100: Applicable measurement range 3–50 mm; 50 ≤ pipe diameter ≤ DN80: Minimum wall thickness ≥ 5 mm. Measurement accuracy 0.01mm Collection time interval ≥10 minutes (adjustable) Battery life
(Laboratory environment)2-3 years Instrument operating temperature -40℃~+60℃ Mounting method Welding studs/fittings Explosion-proof rating ExiaⅡCT4Ga Protection level IP67 Ultrasound pre-set sensor Data transmission method Bluetooth Probe cable length 3-10m (standard 5m cable) Pipe wall temperature range -40℃~600℃ Thickness measurement range 3-50mm Thickness measurement host operating time ≥8 hours Supply voltage DC7.2V Working environment temperature -40℃~+60℃ Explosion-proof rating ExiaIICT4Ga Enclosure protection rating IP67 
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