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Corrosion Inspection and Testing


Digitalized thickness measurement of equipment & piping

Ultrasonic spot thickness measurement is one of the fundamental tasks in corrosion prevention for equipment in refining and chemical plants, serving as a key source of corrosion monitoring and detection data. Conducting spot thickness measurements provides crucial data support for identifying and addressing potential hazards. This spot thickness measurement approach relies on a limited number of strategically placed measurement points to represent the most typical areas of hidden risks within the equipment, and the frequency of inspections is adjusted appropriately based on the progression of corrosion. At the same time, the selection and scheduling of spot thickness measurement locations should be optimized annually in response to changing risk levels. ZKWELL has achieved full-process digital management of spot thickness measurement, providing comprehensive and standardized oversight over core aspects such as the formulation of thickness measurement plans, timely alerts for upcoming inspections, management of thickness measurement data, specialized data analysis, and optimization of thickness measurement plans.

 

Implementation process:

01

Equipment and Pipeline Corrosion Risk Identification >>

02

Select Loop and Fixed-Point Unit

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03

On-site deployment and single-line drawing >>

04

Develop a year-round fixed-point thickness measurement plan >>

05

Plan Approval and Upload Platform >>

06

Platform Reminder: Detection
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07

On-site testing

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08

Data Entry Platform

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Fixed-point statistics

According to the Operations Department's statistics

Total number of measurement points: 6,238

Warning count 874

Fixed-point thickness measurement management