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Low-temperature multi-point thickness measurement system

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Using a dual-crystal multi-probe system and leveraging the pulse-echo measurement principle, this device enables multi-point thickness measurement. With one instrument supporting multiple probes, users can specify particular locations, define grid-like or array-based measurement layouts across designated areas, and monitor wall thicknesses at multiple points in real time online. The probes are securely and permanently installed using a triple-fixation method—bonding coupling, magnetic clamping, and clamp locking. The system transmits data via both wired and wireless communication channels. It supports various power supply options, including rechargeable batteries, DC power sources, and solar energy, making it suitable for a wide range of application scenarios.

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Low-temperature multi-point thickness measurement system

Using a dual-crystal multi-probe system and leveraging the pulse-echo measurement principle, this device enables multi-point thickness measurement. With one instrument supporting multiple probes, users can specify particular locations, define grid-like or array-based measurement layouts across designated areas, and monitor wall thicknesses at multiple points in real time online. The probes are securely and permanently installed using a triple-fixation method—bonding coupling, magnetic clamping, and clamp locking. The system transmits data via both wired and wireless communication channels. It supports various power supply options, including rechargeable batteries, DC power sources, and solar energy, making it suitable for a wide range of application scenarios.

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Low Temperature Multi-Point Thickness Measurement System

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  • Product Description

     

    Product Category

    Model ZK3830-W ZK3830-4G/S ZK3830-4G/L
    Communication method Wireless WIA-PA Internet of Things 4G Internet of Things 4G
    Power supply method Battery-powered Solar-powered DC 24V cable power supply
    Function applicable Wall thickness measurement for low-temperature pipelines in close-range wireless communication environments within equipment. Wall Thickness Measurement for Low-Temperature Pipelines in Outdoor Environments Wall thickness measurement for low-temperature pipelines in unmanned, on-site environments.

     

     

    System Architecture

    Device Name Online Multi-point Wall Thickness Monitor Wireless WIA-PA Online Multi-point Wall Thickness Monitor—4G Battery Version with Solar Charging Online Multi-point Wall Thickness Monitor—4G Wired Power Supply Version
    Product Model ZK3830-W ZK3830-4G/S ZK3830-4G/L
    Low-Temperature Multi-Point Wall Thickness Monitor
    Lithium battery pack × ×
    Lead-acid battery × ×
    Power module × ×
    Instrument mounting bracket
    Ultrasound probe
    Wireless gateway × ×
    Wireless router × ×
    Computer server
    4G Data Acquisition Software ×
    Wireless Acquisition Terminal Software × ×
    Client software
    IoT 4G SIM card ×

     

     

    Technical Parameters

    Model ZK3830-W ZK3830-4G/S ZK3830-4G/L
    Data transmission method Wireless 2.4 GHz WIA-PA Internet of Things 4G Internet of Things 4G
    Power supply method Battery-powered 12V/75AH
    Lead-acid battery-powered solar charging
    Wired DC24V
    Thickness measurement range 3–50 mm (Note: The measurement of wall thickness is limited by the length of the probe cable; when the probe cable is 3 meters long, the maximum measurable thickness is approximately 25 mm.)
    Communication distance ≤400m Unlimited Unlimited
    Applicable pipe temperature -30℃~+65℃
    Measurement accuracy 0.01mm
    Measurement interval ≥90 minutes (adjustable)
    Battery capacity DC7.2V19AH
    (Rechargeable Lithium Battery)
    - -
    Battery lifespan ≥ 2 years
    (Sampling frequency: measured once daily)
    - -
    Instrument operating ambient temperature -40℃~+60℃ -40℃~+60℃ -40℃~+60℃
    Instrument mounting method Stent fixation Stent fixation Stent fixation
    Explosion-proof rating Exdb IIC T6 Gb
    (And Exia IIC T4 Gb)
    - EXdb IIC T6 Gb
    (And Exia IIC T4 Gb)
    Enclosure protection rating IP66 IP66 IP66
    Number of single-unit probes 1 to 16, selectable based on actual needs.
    Probe cable length (From the instrument inside the box to the pipe surface) Up to 3 meters.

     

     

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